Manufacturing Engineer

Who We Are

Tonal is the smartest home gym and personal trainer. It has completely revolutionized the way people work out at home, with its sleek design and advanced A.I. technology. We’ve united a diverse team of experts and decades of research to reinvent strength training, making it more efficient, more effective and more engaging.

With this in mind, we want to bring that same innovative approach to the workplace. At Tonal, we continue our shift of emphasis by growing our instrumental team. We collectively weave our knowledge and creativity, as we redefine the future of fitness. We are passionate about building products that transform lives, and building teams that transform the status quo. Together, we can be our strongest.

Overview

At Tonal we’re on a mission to make the world a healthier and happier place. We are looking for an experienced Manufacturing Engineer in the City of Pedro Escobedo who is going to play a key role in maintaining high production yields and stable process outputs while making a significant impact on Tonal Products. In this highly visible role, you will become a part of the global operations team, lead all sustaining efforts and own sustaining projects across all products at Tonal. You will work closely with our suppliers to improve part quality, maintain and support documentation, perform failure analysis, and provide DFM inputs. You will work closely with members from Operations, Quality and Supply Chain to ensure a successful product ramp-up.

What You Will Do

Work with Mechanical and Electrical Engineering, SQE & Quality, Sourcing, PMs, and Tonal’s Supply chain partners & CM's to develop and qualify tools, fixtures, assembly and test equipment, processes and process flow, DFM and DOE proposals

Ensure ramp up projects meet deadlines, quality, and reliability targets

Actively participate in the product development and design review process to assess for manufacturability

Drive the roll-out of equipment, material, and process across all supply chain through product ramp

Hands on experience solving problems and work cross functionally to implement changes

Drive failure analysis and lead implementation of corrective actions

Drive continuous process improvement at all suppliers with systematic methods– SPC, DOE, etc.

Work with Engineering, Sourcing, and Quality teams to qualify new suppliers

Work with Engineering, QA, and Field Service team to drive the field failure analysis and reduce DOA or ELF

Work with automated manufacturing equipment, PLC controls, robotics, and vision inspection systems

Understand how to drive yield studies, review FAI / CpK data, develop and qualify requirements

Able to travel internationally up to 30% of the time

Identify opportunities for optimization of equipment efficiency, quality metrics, and lean manufacturing

Who You Are

BS Degree in Industrial / Mechanical Engineering or equivalent experience

5+ years of in-house and outsourced consumer electronics / electro-mechanical manufacturing experience

Experience working with Asia / International supply chains

Strong working knowledge of Solid Works & CAD

Good knowledge of designing and reviewing tooling, fixtures, and semi-automated equipment

Good understanding of Mechanical Design, GD&T, Failure Analysis, DOE, SPC and Statistical Analysis, and Metrology equipment

Knowledge of mechanical, electro-mechanical fabrication, tools, assembly, and test operations

Knowledge of Statistics, Spreadsheet, PLM and ERP system

Excellent written and verbal communication skills, very detail oriented

Familiar with manufacturing processes such as injection molding, CNC (milling, lathe), forming (stamping, forging, die casting, wax-casting), surface finishing and coatings, and assembly

Demonstrate capability to collaborate cross-functionally with Engineering, Sourcing, Quality, PM, and Supply chain teams

Experience driving product design using Design for Manufacturing (DFM) methods to ensure robust manufacturability, yields, cost reduction, and ability to scale

Extra Credit

Six Sigma and Lean Knowledge

Automation Knowledge

At Tonal, we believe that the unique and varied lived experiences of our teammates contribute to our overall strength. We don’t just appreciate differences, we celebrate them, and we always seek people that represent a wide variety of backgrounds. We’re dedicated to adding new perspectives to the team and designing employee experiences that contribute to your growth as much as you do to ours. If your experience aligns with what we’re looking for (even if you don’t check every single box), send us your application. We would love to hear from you!

Tonal is committed to meeting the diverse needs of people with disabilities in a timely manner that is consistent with the principles of independence, dignity, integration, and equality of opportunity. Should you have any accommodation requests, please reach out to us via our confidential email, accessibility@tonal.com. All requests will be addressed and responded to in accordance with Tonal’s Accessibility Policy and local legislation.

At Tonal, we believe that the unique and varied lived experiences of our teammates contribute to our overall strength. We don’t just appreciate differences, we celebrate them, and we always seek people that represent a wide variety of backgrounds. We’re dedicated to adding new perspectives to the team and designing employee experiences that contribute to your growth as much as you do to ours. If your experience aligns with what we’re looking for (even if you don’t check every single box), send us your application. We would love to hear from you!

Tonal is committed to meeting the diverse needs of people with disabilities in a timely manner that is consistent with the principles of independence, dignity, integration, and equality of opportunity. Should you have any accommodation requests, please reach out to us via our confidential email, accessibility@tonal.com. All requests will be addressed and responded to in accordance with Tonal’s Accessibility Policy and local legislation.

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